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70 years
of Quality Service in METALCAST
Driven by the passion for quality manufacturing, we never compromise with our quality standards. We provide high-quality products in compliance with client requirements or as set by international standards or different industry governing bodies.
metalcast
GROWTH AND SUCCESS
To make sure that we always fulfill our customer needs and move on the path of continued growth and success
1. Follow our business practices and ethics which made us a true market leader
2. Apply new practices to add value for money while keeping product quality as per the standards
3. Take feedback from client, analyze them, and then implement those suggestions which will benefit everyone in the business cycle
4. Make constant efforts in research, analysis, and implementation of latest techniques in our business
metalcast
Quality Policy
The quality policy must be communicated, understood and applied thoughout the oraganisation.
In quality management system, a quality policy is a document developed by management to express the directive of the top management with respect to quality.
1. Achieve customer satisfaction
2. Meet the needs and expectations of the interested parties
3. Provide value for money
4. Be a reliable vendor through Timely delivery
5. Continual improvement
6. Appropriate technology
7. Effective risk management techniques
8. Trained workforce
9.Total quality approach
METALCAST
Leading-Edge Computer System to Decrease Complexity
MetalCast requires advanced technology for the enormous amounts of data that is accrued. We have invested in modern computing hardware, software, and networking technology, allowing us to improve our manufacturing, logistics and customer communication.
EQUIPMENT
MetalCast continually strives to provide higher quality and on-time delivery by making regular and substantial investments in technology. Currently, key MetalCast equipment includes:
3 Shell Moulding Size 500 x 500 & 600 x 600 & CO2 casting for big moulds
2 Induction furnace 800Kg. 400 Kg. 2 Oil fired 800 Kg. 300 Kg.
8 Drill Machines 18mm & 38 mm, 12 Leath and milling machine up to 1200
AMTEK Spectrometer for Copper and Aluminium Alloys
5 VMC HASS make 1200 x 600 x 500, 2 CNC 300mm & 500 mm
All of our moulding machines are ideally suited for the production of high quality sand castings and increased productivity. The benefits include reduced mould shift problems, improved mould hardness, better surface finish and achieve greater moulding consistency with reduced finishing costs.
Our well managed foundry produced Heavy casting in CO2, and sell casting equipment that produces high quality castings in various sizes and complexities. MetalCast can meet any prototype to high volume requirements, all with the superior quality you expect from us.
metalcast
HOW WE DO IT
You know the functionality and the aesthetics which you need but unless your product can be manufactured economically, repeatably, reliably and within the correct timeframes it will never achieve its full potential.
MetalCast’s technical team have been designing successful cast components for many decades. We work in partnership with your product designers to develop and adapt your concept or design to optimise it for manufacture. We use our experience, expert knowledge, and the latest Solidworks CAD modelling and Magmasoft casting simulation software to help us achieve innovative designs in partnership with our customers, which can be manufactured within the controlled parameters required.
Designing castings is a specialist skill. Die cast components require specific features such as draft taper, even wall thicknesses, and the avoidance of undercuts and isolated heavy sections. All of these issues can be easily overcome if you work directly with our team before you freeze your design. Costs of machining, surface finishing and assembly can also be dramatically reduced if we are consulted early in the design process.
1.Provide us with your design concept so far. This can be a finished CAD model, or a rough sketch. We’re happy to sign an NDA if required
2.We will review your designs, and meet with you to fully understand the application and discuss the design and manufacturing options.
3.Using our 3 seats of Solid works ,we will optimise your design for manufacture. We will add taper, gating and ejection points for castings.
5.We can manufacture prototypes if required, for evaluation, testing, and marketing purposes, prior to committing to production tools.
