Who's Online : 0
METALCAST
WHAT CAN METALCAST DO FOR YOU?
MetalCast has decades of experience with a wide range of sand casting capabilities. These capabilities have made MetalCast a proven leader in the aluminum and brass sand casting industry. MetalCast produces components for companies large and small, from “one-off” prototypes to high volume production castings, and from initial design to finishing and logistics.
Our quality standards provide peace of mind knowing that every detail is being painstakingly overseen. From outside to inside, each and every casting meets our thorough set of inspection guidelines. Parts don’t ship unless they’re exactly what the customer is expecting.
EQUIPMENT
MetalCast continually strives to provide higher quality and on-time delivery by making regular and substantial investments in technology. Currently, key MetalCast equipment includes:
- 3 Shell Moulding Size 500 x 500 & 600 x 600 & CO2 casting for big moulds
- 2 Induction furnace 800Kg. 400 Kg. 2 Oil fired 800 Kg. 300 Kg.
- 8 Drill Machines 18mm & 38 mm, 12 Leath and milling machine up to 1200
- AMTEK Spectrometer for Copper and Aluminium Alloys
- 5 VMC HASS make 1200 x 600 x 500, 2 CNC 300mm & 500 mm
All of our moulding machines are ideally suited for the production of high quality sand castings and increased productivity. The benefits include reduced mould shift problems, improved mould hardness, better surface finish and achieve greater moulding consistency with reduced finishing costs.
Our well managed foundry produced Heavy casting in CO2, and sell casting equipment that produces high quality castings in various sizes and complexities. MetalCast can meet any prototype to high volume requirements, all with the superior quality you expect from us.
HEAT TREAT
The purpose of this work is to evaluate the effect of T6 treatment on the mechanical properties of as-cast A356 or LM 25 Alloy gravity die casting and sand casting. The geometry of the casting is designed to be cylindrical shape or any customize shape according to function. The results show that T6 heat treatment can significantly improve the mechanical properties of A356 alloy. The hardness, tensile strength and ductility of Alloy were improved by 106%, 106% and 214% respectively. The morphology of T6 heat-treated A356 was changed in which the irregular eutectic phase was converted into spheroidized Si particles as a result of precipitation of silicon particles caused by solution treatment and artificial aging. The microstructural changes result in significant improvement in A356 mechanical properties. MetalCast having complete heat treatment plant inhouse facility to temper for better result for machining and strength.
MACHINING
In a market where customers require the shortest possible lead times, the benefits of finding a single source who can cast, machine and finish components will slash your lead times and greatly reduce the logistic and management costs of dealing with several subcontractors.
MetalCast operate the fastest and most versatile machine tools available. Our ongoing investment ensures that the latest technology is employed to minimise production costs and enhance product quality. We have over 5 VMC (HAAS MAKE) machining centres, and 2 CNC turning facilities, Also 20+ mechanical Lathe + Milling + Drilling with capacity to accept the largest castings we can produce.
CONSISTENT QUALITY
MetalCast takes exceptional pride in the work we do. All of the sand MetalCast uses in mold making is laboratory tested for uniformity and moulding characteristics and in house chemical testing facility, and Separate R&D area for new development. Having Shell Moulding, and GDC for Aluminium.
Leading-Edge Computer System to Decrease Complexity
MetalCast requires advanced technology for the enormous amounts of data that is accrued. We have invested in modern computing hardware, software, and networking technology, allowing us to improve our manufacturing, logistics and customer communication.
